
Inspection capacity
typical
Board size max.
[mm x mm]
Board size min.
[mm x mm]
Board clearance
bottom [mm]
41 sq. cm/sec @ pre-reflow;
32 sq. cm/sec @ post reflow
510 x 510 50 x 50 n.a. n.a. n.a. 0.5 - 4.0 3 Yes n.a.
Medalist SJ50
Series 3 XL
41 sq. cm/sec @ pre-reflow;
32 sq. cm/sec @ post reflow
620 x 620 75 x 50 n.a. n.a. n.a. 1.5 - 15 13 n.a. n.a.
41 sq. cm/sec @ pre-reflow;
32 sq. cm/sec @ post reflow
510 x 510 50 x 50 n.a. n.a. n.a. 0.5 - 4.0 3 Yes n.a.
K2 0.25 sec/screen 330 x 250 50 x 50 + 0.5; - 1.0 28 25 0.5 - 2.0 n.a. n.a. n.a.
K2L 0.25 sec/screen 485 x 410 50 x 50 + 0.5; - 1.0 28 25 0.5 - 2.0 n.a. n.a. n.a.
CyberOptics
Flex HR 8 50 sq. cm/sec 203 x 508 110 x 63 ± 0.7 32 3 n.a. n.a. n.a. 813 - 965
CyberOptics
Flex HR 12 50 sq. cm/sec 305 x 508 110 x 63 ± 0.7 32 3 n.a. n.a. n.a. 813 - 965
CyberOptics
Flex HR 11 50 sq. cm/sec 457 x 508 110 x 63 ± 0.7 32 3 n.a. n.a. n.a. 813 - 965
Ultra IV 90 sq. cm/sec 500 x 546 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
Mirtec
MV-7 4.94 sq. mm/sec 350 x 250 50 x 50 n.a. 25 - 45 50.8 n.a. n.a. n.a. n.a.
Mirtec
MV-7L 4.94 sq. mm/sec 500 x 400 50 x 50 n.a. 25 - 45 50.8 n.a. n.a. n.a. n.a.
Mirtec
MV-7xi 4.94 sq. mm/sec 510 x 460 50 x 50 n.a. 25 - 45 50.8 n.a. n.a. n.a. n.a.
Mirtec
MV-7U 4.94 sq. mm/sec 660 x 510 50 x 50 n.a. 25 - 45 50.8 n.a. n.a. n.a. n.a.
0.25 sec/screen @ 10 sq. mm
field of view
510 x 460 50 x 50 n.a. 20 - 40 40 - 50 n.a. n.a. n.a. n.a.
Omron
VT-WIN II 0.40 sec/screen 460 x 510 50 x 50 n.a. 50 50 0.3 - 4.0 n.a. n.a. n.a.
Saki
BF-Frontier 24 sec/screen 460 x 500 50 x 60 ± 0.2 40 40 0.6 - 2.5 n.a. n.a. max. 900
Saki
BF-Planet-X 23 sec/screen 250 x 330 50 x 60 n.a. 20 30 0.6 - 2.5 n.a. n.a. max. 900
Viscom
S3088-III 20 - 40 sq. cm/sec 508 x 508 n.a. n.a. 35 40 n.a. n.a. n.a. 850 - 960
Viscom
S3088-II 20 - 40 sq. cm/sec 450 x 350 n.a. n.a. 35 40 n.a. n.a. n.a. 850 - 960
Viscom
S6056-ST1 20 - 40 sq. cm/sec 457 x 356 n.a. n.a. 35 60 n.a. n.a. n.a. 830 - 960
Viscom
S6056-DS1W 20 - 40 sq. cm/sec 457 x 356 n.a. n.a. 35 60 n.a. n.a. n.a. 830 - 960
Viscom
S6056-DS2W 40 - 80 sq. cm/sec 457 x 356 n.a. n.a. 35 60 n.a. n.a. n.a. 830 - 960
Vi Technology
3K Series 4 - 20 ms 458 x 406 50 x 50 n.a. 34 34 0.7 - 4.0 3 Yes n.a.
Vi Technology
5K Series 4 - 20 ms 533 x 533 50 x 50 n.a. 34 60 0.5 - 4.0 3 n.a. n.a.
Vi Technology
7K Series 4 - 20 ms 533 x 610 50 x 50 n.a. 34 60 0.5 - 4.0 3 Yes n.a.
Vi Technology
Vi-5000 4 - 20 ms 508 x 458 50 x 50 n.a. 34 40 0.7 - 5.0 7 n.a. n.a.
Vi Technology
Vi-5000-2 4 - 20 ms 508 x 458 50 x 50 n.a. 34 40 0.7 - 5.0 7 n.a. n.a.
Vi Technology
Vi-5000-3 4 - 20 ms 508 x 458 50 x 50 n.a. 34 40 0.7 - 5.0 7 n.a. n.a.
YES Tech
YTV-F1 35 sq. cm/sec 560 x 510 n.a. n.a. 50 50 n.a. n.a. n.a. n.a.
YES Tech
YTV-F1S 35 sq. cm/sec 560 x 510 n.a. n.a. 50 50 n.a. n.a. n.a. n.a.
YES Tech
YTV-M1 35 sq. cm/sec 350 x 250 50 x 50 n.a. 25 50 n.a. n.a. n.a. max. 950
Table 10. Comparison of Universal Automatic Optical Inspection (UAOI) machines
Assuming that the component is fully operational, these systems practically are able to prove
that the whole circuit board is working correctly thus replacing the ICT. However, because
they are usually connected to SPC (Statistical Process Control) servers, they can also provide
much information about the SMT process itself and provides help as to how to improve it.
But of course there are disadvantages to using AOI systems. They are not able to inspect hidden
failures such as soldered BGA (Ball Grid Array) bumps and usually the parameters of
inspection algorithms cannot be adjusted perfectly. So from time to time they do not detect
real failures which are called ‘slip-through failures’. These are the most significant malfunc‐
tions during the operation of AOI systems because in these cases, they fail to do what they
were programmed for. So the number of slip-throughs must be zero and - if they arise - close
investigation is necessary to prevent and eliminate them. However if this occurs repeatedly,
Automatic Optical Inspection of Soldering
http://dx.doi.org/10.5772/51699
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