D-MAX DMC-20SEC Bedienungsanleitung Seite 22

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An important question is precisely what the roughness of the pattern formed on the surface
of lead-free solder alloys depends on, and how “reliably” predictable the process of its
formation is.
Figure 11. SEM image of the surface of a lead-free solder meniscus
In the above image the two types of solder can be clearly differentiated due to the rougher
surface that is typical of the lead-free alloy. In places the surface looks quite similar to the one
assumed by the microfacet model, which simplifies reality for the purpose of mathematical
manageability; in other words, small semi-spherical formations can be observed side by side
with each other. On other parts of the picture, however, areas with no unevenness are also
visible; and we have taken the electron microscope image of an area that gives a good
illustration of a particular property of lead-free, non-eutectic solder alloys (in this case a tin-
copper-silver alloy), namely that due to the unevenness of the surface it reflects the light more
diffusely (in other words, it scatters the light more) than the smoother surface of a eutectic
solder. In the applied Cook-Torrance model, the roughness of the surface is described by a
single parameter, which describes the surface in average terms.
The above picture shows an SEM image of a cross-section in which the tin (light) and lead
(dark) phases of the eutectic alloy are clearly differentiated.
The above image was made at a lower magnification (400x rather than 1500x), but the phase
boundaries can still be made out, and the smooth meniscus surface typical of lead-based solder
Materials Science - Advanced Topics
408
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